Product introduction

TPF Intelligent Vertical Tower Filter Press

With the action of pump pressure, material force and air or water pressure, the machine forms pressure difference onboth sides of the filter cloth, so as to realize high-efficiency solid-liquid separation. It is a high-tech filter productintegrating mechanical, servo hydraulic and intelligent control.

Technical Advantages

It is the first in China, with automatic intelligent operation, and the water content of filter press can reach the lowest among various models in the market. Effectively solve the problems of poor field working conditions, high failure rate and complex maintenance of traditional models.

Innovation: automatic intelligent operation, press filtration water content can be particularly low in the current market models. It effectively solves the problems of poor working conditions, high failure rate and complex maintenance of traditional models. It includes a complete industrial control system, data upload to the cloud, remote control, fault warning self-overhaul, etc., which is more intelligent than ordinary solid-liquid separation equipment. Through the cooperation of the control system and the cloud database, according to the data collected by various sensors, problems can be found earlier than manual. At the same time, it can also better monitor the status of materials in each period and automatically adjust to a more suitable operating cycle or notify relevant personnel and equipment manufacturers in time. Through different sensors, the operation of the equipment can be visualized, and the cause of the problem can be more clearly understood through data comparison and on-site detection, which greatly reduces the maintenance time and avoids a series of problems caused by production line shutdown, so as to stop and repair.

Product characteristics
The horizontally set filter cake structure realizes the functions of filtration, washing, separation, purification and drying.
The equipment is equipped with drive, tensioning, correction, washing cloth, pressure, position, moisture can be automatically completed, intelligent, save process equipment, shorten the process flow.
The running process can be automatically completed continuously 
The filtration pressure can reach 3.6MPa 
PLC+ touch screen + automatic valve control 
Compact structure, small footprint 
Field monitoring, remote control module 

The application of field monitoring, remote control module and intelligent sensing module improves the production efficiency.

 
Working principle
Filtration
1.The filter material enters the filter chamber to form a filter cake, the liquid flows out through the filter cloth, and rises with the feed pressure until the desired filter cake thickness is reached.
Diaphragm Pressing
2.High-pressure air or water enters a diaphragm located at the upper end of the chamber and compresses the cake to form a uniform cake.
Solids Washing(optional)
3.Filter cake washing pump into the washing water, because the filter plate is placed horizontally, the thickness of the filter cake is uniform, so the washing medium can be uniform through the filter cake, to achieve a particularly good washing effect.
Diaphragm Pressing II(optional)
4.Secondary diaphragm extrusion The diaphragm squeezes the cake again and presses the cake dry.
Solids Air Drying
5.Air purge The compressed air purge the filter cake. The cake moisture is reduced again by adjusting the air pressure and purge time.
Cake Discharging
6.When the filter plate is opened, the filter cake is discharged from both ends, and the high-pressure cleaning nozzles on both sides of the filter cloth are opened to rinse the filter cloth to achieve the role of filter cloth cleaning.

Filtration process

 

Slurry is pumped into the closed slurry chamber, and part of the filtrate is discharged through the filter cloth and grille plate inside the filter plate due to its own gravity and pump pressure, and then the rubber diaphragm above the slurry chamber is inflated and expanded to press the slurry. In this process, the cake can be further dried or washed by air blowing and spraying. After the filtration is completed, the hydraulic cylinder drives the filter plate to open in the direction of the guide rod, and the motor drives the filter cloth to run for a week in the direction of the cleaning tank. The filter cake is turned by the filter cloth at both ends of the filter plate and discharged by the scraper. After the deviation correction device detects and corrects the possible position deviation, the next round of filtration continues.

Technological innovation
Five: Technological innovation
Four: Structural improvement
Three: security protection measures
Two standards: national machinery industry standards
A mission: China's industrial filtration pioneer
 
 

 

Intelligent control, remote service
Equipment clean design
Water-saving washing technology of filter cake
High pressure diaphragm extrusion system
Filter cloth, diaphragm life detection
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 Filter cloth automatic correction system
 Overall optimization of cake unloading (scraper, double helix)
 New grille runner improved
 Filter plate guide hinge design
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 Configuration lubrication system
 Safety protective door barrier
 Start and stop, overload, power failure, overtemperature and other protective measures
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Project leader Feng Yong ranked first and fourth respectively
National mechanical standard JB/T 11097.2-2022 "Vertical filter press filter plate", Feng Yong ranked the first 1/11
National mechanical standard JB/T 11097.1-2022 "Vertical filter press technical conditions", Feng Yong ranks the top five 4/11
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In 2008, the team developed the first set of 6 square meters of domestic plate, and produced the largest vertical filter press of 72 square meters
In 2009, the team pioneered the vertical filter press filtration washing filtration technology
In 2010, the application of domestic vertical filter press battery materials was developed
Developed biomaterials at Kesai in 2012
In 2013, the use of filtration technology on modified starch and amino acids in COFCO, salt, stone medicine... Dozens of leading biomedical enterprises
In 2019, Shandong Fude was transformed and established to develop intelligent filtration system and intelligent tower filter press
2020 development of new filter press Hengjia, Yantai Wanhua project use
2021 Development of new stepping filter, nano-ceramic membrane, intelligent filtration system
2022 Clean filter press application battery material industry CSL, BYD, Ningde Times
In 2023, high pressure and clean filter press will be applied in Jingdezhen, South Korea, Chaoshan, Pingxiang and other biotechnology fields
In 2024, it has been exported to seven countries including South Korea, Pakistan, Australia, Canada and Russia
...
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Device lifecycle management

 

Open up the asset data barriers of the asset operation layer, operation and maintenance management layer, and on-site execution layer, and realize the whole process of information flow
The system automatically pushes tasks and reminds the responsible person, and the user can handle the tasks by multiple terminals to achieve accurate tracking of task progress and data
The whole process of spare parts management, and pre-warning, improve the utilization of equipment while controlling the cost
Maintenance experience precipitation, the formation of enterprise management knowledge base, to realize the value of data, to improve the equipment maintenance and management level to provide support
To achieve standardized management of tooling, tools and tools, meet production and quality needs, and improve production efficiency
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Technical specification
Model & Area Area Overall Dimensions Number Volume Weight Hydraulic Power Specification of Filter Plate Width of cloth
(㎡) (㎡) (L x W x H) (M) of Layers M3(H=45mm) (T) (KW) mm (M)
TPF-1 1 2.5x1.5x2.0 2 0.05 8 7.5 1000X550 0.7
TPF-2 2 2.5x1.5x2.2 4 0.09 9 7.5
TPF-3 3 3.5x2.5x2.2 2 0.16 14 11 1750X900 1.05
TPF-6 6 3.5x2.5x2.3 4 0.27 15 11
TPF-9 9 3.5x2.5x2.5 6 0.41 16 11
TPF-12 12 3.5x2.5x2.7 8 0.54 17 11
TPF-15 15 3.5x2.5x2.9 10 0.68 18 11
TPF-18 18 3.5x2.5x3.1 12 0.81 19 11
TPF-21 21 3.5x2.5x3.3 14 0.95 21 11
TPF-25 25 5.1x3.7x3.9 10 1.13 42 22 2500X1020 1.15
TPF-30 30 5.1X3.7X4.2 12 1.35 43 22
TPF-35 35 5.1x3.7x4.5 14 1.58 44 22
TPF- 40 40 5.1X3.7x4.8 16 1.8 45 22
TPF-45 45 5.1X3.7x5.1 18 2.03 46 22
TPF-50 50 5.1X3.7x5.4 20 2.25 48 22
TPF-55 55 5.1X3.7X5.7 22 2.46 50 22
TPF-45 45 6.6x5.1x4.5 14 2.03 40 22 2680X1220 1.4
TPF-51 51 6.6x5.1x4.8 16 2.3 42 22
TPF-58 58 6.6X5.1x5.1 18 2.62 44 22
TPF-64 64 6.6X5.1x5.4 20 2.88 46 22
TPF-70 70 6.6x5.1x5.7 22 3.16 48 22
TPF-77 77 6.6X5.1X6.0 24 3.47 50 22
TPF-60 60 6.9X4.5X5.4 10 2.7 97 37 4010X1500 1.7
TPF-72 72 6.9x4,5x5.8 12 3.24 100 37
TPF- 84 84 6.9x4.5x6.2 14 3.78 104 37
TPF-96 96 6.9x4.5x6.5 16 4.32 110 37
TPF-108 108 6.9x4.5x6.9 18 4.86 112 37
TPF-120 120 6.9x4.5x7.2 20 5.4 118 37
TPF-132 132 6.9x4.5x7.6 22 5.94 120 37
TPF-144 144 6.9X4.5x7.9 24 6.48 123 37
TPF-156 156 6.9x4.5x8.3 26 7.02 126 37
TPF-168 168 6.9x4.5x8.6 28 7.56 130 37
 
Application field
TPF intelligent tower filter press compared with the traditional filter press, the final filter cake moisture content is lower, the feeding time is greatly shortened, the solid particle distribution is uniform, the filter cake thickness is uniform, and the filter cake can be effectively washed.It can be widely used in chemical industry, pharmaceutical metallurgy, food and environmental protection industries, especially in the filtration of ultrafine aluminum hydroxide, graphite, lithium iron phosphate, metallurgical products catalyst and other applications.
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